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Hill Manufacturing, INC. |
One source. One goal. Our mission is simple: Hill Manufacturing, shipping and service systems have been created to support the most demanding quality and delivery standards. All of our parts are produced employing standard process control techniques. Our record of reliability permits efficient, just-in-time delivery to our customers. More than just parts. Our resources and experience enable us to produce parts in a highly efficient, cost-competitive manner. That same expertise also permits us to offer custom design or production recommendations that can improve product quality, reduce costs, and streamline secondary operations. We are skilled in processing stainless steel, aluminum, brass, vinyl/foil appliques, sheet metal and steel plate from .010" to .625". This breadth of experience enables us to create the greatest number or solutions. Hill's in-house CAD capability and EDM equipment permit the most difficult or exacting die specifications to be met quickly and efficiently. All tools, dies and fixtures are produced at our own facility. These captive resources speed engineering, increase flexibility and improve control. |
| Stamping. Flexibility is a constant. For many applications, stamping is the best single method of manufacturing. From a small wire clip to a 40-pound bumper to a 14"X60" hood bezel, we can produce parts competitively in quantities from 100 to 1,000,000; the range of materials includes mild steel, stainless steel, copper, and aluminum. Hill offers both the capacity and versatility to meet a variety of manufacturing needs. We have more than 25 presses on site with capabilities up to 450 tons with a maximum bed area of 72"X108". Our equipment can accommodate flat, wide, contour or deep-draw parts. Our in-house EDM facilitates the complex die design and construction necessary for accurate, efficient parts production. |
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| Fabrication. Doing a lot for a few. Fabrication may be an excellent alternative to short-run stamping. Hill's experience and CAD/CAM capabilities can make the process economically viable for runs from one to ten thousand with excellent repeatability. Processes may include the use of Hill's advanced Trumpf turret punch presses, sophisticated laser cutting center, and CNC forming center that can form parts with multiple bends in a single handling. Our Fabrivision (TM) optic inspection system can automatically compare production or prototype pieces with predefined specifications. The same system can be used to scan an actual part for which no drawings are available and generate a CAD file from which duplicate parts can be manufactured. All processes are computer integrated so even complex shapes can speed from design into production and from machine to machine. |
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Welding and assembly. Putting it all together. At Hill Manufacturing, you'll find all the standard technologies: manual, tig, spot (up to 250 kva), seam and production welding. But you'll also find the most advanced robotic welding capabilities. Robotic welders are integrated with motion tables to permit "3-D" welding technology. This system takes unusual shapes and tough corners in stride, permitting preprogrammed welding along a continuous seam. Other assembly needs - such as installation of nuts, bolts, hinges, latches, locks or special appliques - can be specified from a single source: Hill Manufacturing. Our manual and automated finishing capabilities can be tailored to meet your specific needs. |
| Quality starts with our people. The key to Hill Manufacturing's successful quality program is a fully coordinated program embracing engineering, manufacturing and service. But our most important commitment to quality can be seen in our people. Employees are fully trained to keep them up-to-date in statistical process controls, total quality management, and ISO-9002 internal process output. |
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| Hill manufacturing is the
responsible one. Contact us. Our experience in stamping, fabricating, welding and assembly is a valuable resource for design engineers. Whether you need a simple quote on an existing part or design assistance for a new product or process, Hill Manufacturing is responsible for results. |
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